Modular Clean Rooms
Features
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Facility
Optimization
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Delivered
to your production schedule
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Hard
wall and Soft wall clean rooms
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Storage
solutions
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All
steel Clean rooms
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Bio-safe
Clean rooms
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Modular
Operation Rooms
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Patient
Isolation Ward
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Comprehensive
environment control
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Clean
room doors
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Industry leading quality
Whitenair Clean rooms are specialized environments designed to maintain
extremely low levels of airborne particles, such as dust, microbes, and
chemical vapors. They are used in various industries, including
pharmaceuticals, biotechnology, electronics, aerospace, and medical device
manufacturing, where even a small contamination can have significant
consequences. The primary purpose of a clean room is
to create a controlled environment that minimizes the introduction, generation,
and retention of particles. This is achieved through strict protocols,
specialized equipment, and advanced filtration systems. Clean rooms are
typically constructed with airtight walls, ceilings, and floors to prevent the
entry of external contaminants. Clean rooms are classified based on the
maximum allowable particle concentration within a given size range. The
classification systems commonly used are ISO (International Organization for
Standardization) and US Federal Standard 209E. The ISO classification system
assigns a number to denote the level of cleanliness, such as ISO 1, ISO 2, ISO
3, and so on, with ISO 1 being the cleanest. The US Federal Standard 209E has
similar classifications, but it uses different terminology. To maintain cleanliness, clean rooms
employ various measures. Some of the key features include: 1.
Air filtration: Clean rooms have
high-efficiency particulate air (HEPA) filters or ultra-low particulate air
(ULPA) filters that remove particles from the incoming air. These filters can
trap particles as small as 0.3 micrometers. 2.
Airflow control: Clean rooms have a
controlled airflow pattern to minimize particle movement and prevent the
accumulation of contaminants. Typically, they have a unidirectional or laminar
airflow that ensures a constant flow of filtered air from a clean area to a
less clean area. 3.
Personal protective equipment (PPE):
Clean room personnel must wear specialized clean room garments, including
coveralls, hoods, gloves, masks, and shoe covers, to prevent the introduction
of particles from their bodies. 4.
Cleaning and disinfection: Regular
cleaning and disinfection protocols are followed to minimize the presence of
contaminants. Specialized cleaning agents and procedures are used to maintain
the cleanliness of surfaces, equipment, and tools. 5.
Monitoring and control: Clean rooms
have robust monitoring systems to continuously measure and control factors such
as temperature, humidity, air pressure differentials, and particle levels.
Regular testing and validation are conducted to ensure compliance with the
desired cleanliness standards. Clean rooms play a vital role in
industries where precision, reliability, and product quality are crucial. They
provide a controlled environment for manufacturing processes, research and
development, and sensitive activities, reducing the risk of product failures,
contamination, and compromised results. System Overview Fully Integrated, Pre-Tested Turnkey
Systems Whitenair integrated design and manufacturing
know-how lets you specify not just a clean work environment, but a total
production solution: ·
Application-appropriate environment—Over 25
years of design and manufacturing experience in all areas of environment
control: Particles, humidity, static, temperature ·
Work Stations—Ergonomic, space-saving, ultra
clean designs, including laminar flow and exhaust purification systems ·
Storage Solutions—From wall-mount and bench
top dry boxes to high-volume automated stockers ·
Gowning Area Furnishings—From the recognized
industry leader in change room design and garbing protocol Whitenair Engineering/Design Engineers
work closely with your technical staff at every phase, from design to final
testing. Every clean room is assembled and testing before shipment to ensure
that you receive a turnkey system, ready for operation. Installation Our
trained technician teams erect and test your system at your facility, to your
schedule. Certification
and Compliance (ISO 14644 particle count, FDA, cGMP, USP <797>) Whitenair
understands the performance criteria you face for certification and designs
your system accordingly. We arrange thi your system accordingly. We arrange
third-party certifications, clean room audits, compliance training and SOP
development, including viable and non-viable particle monitoring. Cleaning
and Sterilization Services In
select regions, we arrange ongoing cleaning and sterilization programs, using
ISO-certified micro-cleaning specialists working to the most rigorous
cleanliness standards. Call to discuss your requirements. Classification of Clean Room Whitenair Hard wall Clean rooms Whitenair’s Hard wall
Modular Clean rooms provide the rigidity and durability of a freestanding room.
All components are factory-assembled and tested before shipping, and on-site
installation is usually completed in less than a day. Unlike other modular
clean rooms on the market which require complex suspended ceiling supports.
Whitenair clean rooms are completely free-standing structures. Select Panel Mounts for Your Requirement: Internal-Mount Panels Smooth internal surface
is easy to disinfect (shown: Interior polypropylene panels). External-Mount Panels Includes mirror-finish 304 stainless steel control panel
and mounting strips for a showcase room that’s also durable and easy to clean. Clean room Accessories ·
Filter/Fan Units – HEPA/ULPA, low noise & vibration ·
Lighting – fluorescent, teardrop, flow-through, UV ·
Ionizing Modules – Control ESD ·
AHU's/Air Conditioning and Dehumidification Modules ·
Ceiling Ventilation Modules – for negative-pressure applications Clean room Support Frame The support frame is fabricated of interlocking 40mm
powder-coated square steel uprights and cross sections. Ceiling members are
welded to steel 75 x 40mm T-bars, forming the 610 x 41220mm bays that support filters and lights. Vertical
finished strips, fabricated of mirror-finished 304 stainless steel, hold
hardware panels securely in place, Standard height is 7’ measured from filter
face to floor, allowing installation beneath a standard 9’ ceiling. Other
heights are available. Hard wall Panels Standard 1220mmW x 2100mmH panels are available in three rigid materials: Nano Vantage polycarbonate revolutionary
dissipative material offers static and particle protection—see inside cover. Acrylic Panels offer visibility and strength. Black
and amber panels are also available. Not recommended for use with alcohol or
other strong cleaning agents. Static-Dissipative PVC
Panels safely remove surface
charges, protecting against potentially damaging ESD (electrostatic discharge)
as well as particulate attraction. Dissipative layers are molecularly embedded
for optimal durability. Surface resistivity: 10⁶ - 10⁸ ohms/sq. (ASTM-D257) Polycarbonate (Lexan®) resists many common acids, solvents and cleaning
solutions. Polypropylene provides superb resistance to acids and other chemicals. Standard Door Aluminum frame with choice of acrylic
or static-dissipative PVC panels and pneumatic closure. Standard mounting is on
right panel of shorter wall; specify other desired location. Standard swing is
outward (away from room). Sliding Door This aluminum-frame door slides open along an extruded aluminum track to
an opening of 36”. Requires two 4-foot panels for installation. Standard model
slides open from right to left; specify left to right slides, if desired.
Overall dimensions: 40”W x 82”H Automatic Door Similar to standard
swing doors above, but adds a touchpad activated opening mechanism for easy
operation. Strip Shield Door Strip shields can be mounted in place of a standard door or 1220mm hardwall
panel at any location along the perimeter of the clean room. Control Panel Mounted to the right of the access door, this panel allows convenient
control of filter/fan units, lights, ionizing modules, and other environmental
monitoring equipment selected for your clean room. Fabricated of stainless
steel. Including with each hard wall clean room. Removable service Panel Allows convenient
servicing of equipment installed inside the enclosure, with minimal disruption
of the internal environment. Partitions &
Ante-Chambers Antechambers serve as contamination buffer zones;
as staging areas; or as gowning areas. Partitions create multiple clean
zones to meet varying cleanliness requirements inside a single clean room. Call
to specify configuration. Note: Partitions and antechambers must be specified when
clean room is ordered. *Acrylic is not recommended for use with alcohol and other cleaning agents Hard wall Options Clean room Doors · High-speed operation · Ideal for loading and unloading large containers in a high-cycle cleanroom Whitenair Offers several alternatives to our standard modular clean room
access doors for unique applications
required rapid operation, large clearance and clean room compatibility. Electronic Doors This photo eye-activated unit is integrated with Whitenair’s standard
single or double sliding door for rapid, hands-free operation. Order sliding
door separately . Clean Seal® High Speed Fabric Roll-Up
Door High speed, high performance roll-up door features a non-porous,
non-shedding and non-absorptive panel finish. Exceeds cGMP, FDA, and EMEA
requirements. Withstands both negative and positive pressure differentials.
Sloped top shroud completely encloses the curtain roll and drive assembly,
reducing cleaning and maintenance. High speed operation up to 42”/second.
Available in custom sizes and various options.
Clean Seal® Bi-Parting
Door Totally seamless molded fiberglass with non-porous, non-shedding, and
non-absorptive panel finish. Exceeds cGMP, FDA, and EMEA requirements. Finish
withstands fingerprints, fading and chemical corrosion. Stainless steel track
and trolley system. Designed with a tight perimeter sealing system and
exclusive interlocking center seal. Floor hardware maintains door position
under positive and negative pressures without compromising the seal. Opens at
upto 36 inches/second. Available in custom sizes and finishes. Clean room Flooring Standard Whitenair clean rooms are designed for placement on existing
floors. However, Whitenair also provides several flooring solutions to meet
various requirements: · Raised Flooring --- Stainless steel or encapsulated aluminum (solid and perforated
panels), · Contamination-Control
Floor Coverings --- remove even the finest particles
of foot-borne contamination simply and effectively, without tacky carry-over.
The renewable polyester-compound surface, available in blue or gray, holds up
to years of use and can be cleaned with standard cleaning solutions (general
purpose and bactericides available from Whitenair). Call for a quotation for
your facility. · Other Solutions: call to discuss your requirements of other floor materials. Whitenair’s
Softwall Modular Cleanrooms provide an economical, versatile solution to clean
manufacturing requirements in semiconductor, medical device and many other
industries. Portable, expandable and easy to assemble / disassemble, these
cleanrooms are also available on an accelerated delivery program to meet your
tight production schedule! Unlike other modular clean rooms on the market which require
complex suspended ceiling supports, Whitenair clean rooms are completely
free-standing structures. Soft wall Support Frame The support frame is fabricated of
interlocking 60mm powder-coated square steel uprights, cross sections and
ceiling members. Ceiling members are welded to steel T-bars, forming the 610 x
1220 mm bays that support filters and lights. Corner reinforcement gussets
ensure a rigid structure. Optional heavy-duly casters allow easy repositioning
after installation. Standard height is 2100mm measured from fllter to floor .
Allowing installation below a standard 9’ ceiling. Note: Walls over 2500mm long require an additional
vertical support member. Soft wall Curtains & Strip Shields Soft wall panels are fabricated of heavy-duty,
blur-free 40 mil material----double the industry standard---ensuring enhanced
tear resistance and eliminating the need for unsightly sewn sash weights. Strip
shields, made of 60-mil material, come standard in 8” widths, with 2” overlap,
for easy entrance or existing. Polyurethane shields are 12”W, 40 mil thick. Curtains and strips are available in three materials,
in either clear or frosted appearance. Frame Kit Includes a powder-coated steel frame of the
dimensions you specify. Standard height is 2100mm other heights available.
Walls over 8’ long require an additional vertical support member. Includes a
control panel for operation of filter/fan units, lights and other selected
options. Soft wall Curtains & Strip Shields Other
curtains and strip shields. Curtain material is 40-mil thick, clear PVC
(anti-static PVC and polyurethane curtains also available). For access doors,
select alternating clear and frosted strip shields, which eliminate cling for
easy parting. For
2100mm-high clean room, curtain length of 1980mm is recommended to allow
adequate air exhausting. Clean room accessories ·
Filter/Fan Units – HEPA/ULPA, low noise &
vibration ·
Lighting – fluorescent, teardrop,
flow-through, UV ·
Ionizing Modules – control ESD ·
Ceiling Ventilation Modules – for
negative-pressure applications Clean room-Grade Vinyl is non-particulating and low out gassing. Static-Dissipative Vinyl is manufactured with permanent built-in static
inhibitors that will not wear off. Non-out gassing Panels are made from inherently static-dissipative
polyurethane that provides permanent, humidity-independent ESD protection for
sensitive manufacturing conditions. Polyurethane contains no plasticizer,
making it non-out gassing. Soft
wall panels and strip shields attach to the support frame by means of a unique
non-contaminating Grip-Track mounting system that eliminates cracks and seams
where germs or particles can collect. Other mounting systems are available. Note: Soft wall curtains are notched to ensure a
snug fit at all corners. In standard installations, curtains are supplied in
lengths of 1220mm. Where two curtains meet, the curtain panels overlap by 150mm.
To prevent personnel from parting curtains at these seams, order optional
curtain seaming, Dual-Lock Velcro®, magnetic closures, or attachment clips at
right. Strip Doors Strip
shields can be ordered in convenient widths to create access doors for soft wall
or hard wall clean rooms. By alternating strips of clear vinyl with frosted
vinyl, you eliminate both sticking and air gaps, creating entrances that are
cleaner and easier to walk through. Note: Strips doors are free-hanging----standard
installations do not include attachment of the two sides to adjacent curtains
or frame. IonBar --for a cleaner clean room Eliminates surface charges that attract
particles. Casters Stainless
steel swivel casters feature non-shedding polyurethane wheels. Capacity: 300
Ibs. Each. Order one per vertical post. Price includes installation. Dual-Lock Velcro® Strips For
sealing curtains or strip shields to frame supports or overlap areas. Whitenair
offers non-particulating, clear 3M Dual-Lock Velcro® with plasticizer-resistant
adhesive. These strips are ideal for application along the vertical frame
uprights or along the vertical length of a curtain or strip, allowing corner or
overlap attachment that minimizes air leaks. Price includes sewing of mating
strips to specified curtains. Use quantity to specify desired number of feet. Flexible Magnet Strip Self-closures Flexible
chemical-resistant magnet strips are ideal for a variety of custom closure
needs. Price includes sewing to specified curtain. Use quantity to specify
desired number of feet. Snap-Tile Clips Ideal
for securing two curtains together. Each two-piece plastic clip snaps together
through holes in the curtains. An Adjustable Uprights Allow
up to 450mm vertical height adjustment during installation. For rooms up to
2.5m x 2.5m only. Whitenair Modular Clean room Whitenair provides an integrated processing
environment to meet your most critical requirements, from pharmaceutical
process validation to nano filtration.
Modular Designs Complex Clean rooms or Containment Labs with
modular Versatility and Economy Whitenair’s modular Clean rooms give you the flexibility to
configure a floor plan and environmental controls to your requirements –
without the high cost, long lead times, special permitting, and other project
complexity associated with fixed installations. Whitenair’s unique panel design allows fast
installation in existing facilities, even with tight wall clearances. ·
Rigid
double-wall steel panels require no external bracing ·
Easy
to integrate into existing HVAC system, or select optional A/C modules ·
Smooth
surfaces and coved corners for easy cleaning and disinfection 316
Stainless Steel Clean room, Configured
for Bio-hazard Processing--- ·
Smooth
interior surfaces with rounded corners for easy sterilization ·
Raised.
Sloped flooring drains to disinfectant reclamation reservoir ·
HVAC
system maintains constant temperature between 60⁰F and 140⁰F ·
Ceiling
HEPA filter/fan units meet ISO 5/ Class 100 cleanliness conditions ·
Adjustable
high-volume air handlers create negative pressure (-12.5pa) to protect outside
environment ·
Polystyrene
insulation enhances A/C efficiency and temperature stability ·
Standard
fluorescent, 254nm UV germicidal, and 365nm fluorescent detection lighting ·
Wall-mount
utilities: 240VAC power, water and gas Whitenair’s
unique Modular Clean rooms provide smooth surfaces, inside and out. They stand
up to standard disinfectants and sterilization procedures and can be specified
with anti-microbial surface coatings. The Modular Clean room creates a rigid,
self-supporting structure without a separate frame or external bracing ---- a
key advantage over competitor designs that require special permitting and
contractor installation. The modular design of these rooms make them
easy to assemble, disassemble, and reconfigure as needs change. The double-wall
panels create a convenient installation zone for electrical conduit, gas and
vacuum service lines, enhancing system cleanliness and appearance. In
controlled temperature applications, this void can be insulated to optimize
thermal stability and reduce energy costs. The factory made cut out on False ceiling for installation of Whitenair’s standard HEPA
or ULPA filter/fan units and including UV sterilization and fluorescence
detection modules. These rooms accommodate the full range of clean room
configuration options, including air conditioning, dehumidification modules,
and ventilation equipment. 304 Stainless Steel Modular Clean room, ·
Double-wall
304 stainless steel, precision-joined panels with smooth interior surfaces and
rounded corners for easy cleaning and disinfection ·
Factory
made cut out 304 stainless steel False ceiling
for filter/fans, lights and blank panels ·
Three
low-vibration, low-energy HEPA filter/fan units, producing a Class 100,000 (ISO
8) processing environment ·
Three
fluorescent light modules ·
Double
sliding doors (1828 mmWx2440mm ) with polycarbonate panels for introducing
large equipment, and opposite double swing doors (1828W x 2440H) for personnel
entry ·
HVAC
system with SS return and distribution
plenums to maintain constant sub-ambient temperature ·
Seven
polycarbonate viewing windows, two custom transfer ports The
Modular Standard Features Strong,
Durable Materials Select powder-coated cold-rolled steel, or
304/316 stainless steel panels and ceiling grid. Double-wall design creates a
completely free-standard structure. Double-wall
designs provides smooth interior and exterior surfaces with rounded corners to
minimize cracks. Non contaminating gasket creates a smooth, cleanable surface
(anti-microbial formulation available). Smooth,
Easy-Clean Surfaces Panels are precision-joined to create
ultra-smooth surfaces that are easy to wipe down and disinfect. Closed-cell,
non-out gassing gaskets seal adjacent panels and eliminate cracks and voids
that harbor germs and other contaminants. Radius corners further simply
cleaning. Double-Wall
Panel Construction Unique panel design creates strong, rigid
structure without external bracing and accommodates flush-mount control panels
and optional utilities – electrical outlets, gas and vacuum ports – without
dirty, unsightly conduit. Specialized Configurations Anti-Microbial
Panel Coating This antimicrobial compound suppresses the
growth of bacteria, mold, fungi and other microbes. It is ideal for biological
and pharmaceutical applications, as well as food processing, medical device
manufacturing, and other life-science operations. Surface coatings are
available for powder – coating and stainless steel panels.
Raised
flooring Encapsulated aluminum grated panels optimize
laminar air flow. Solid aluminum panels can be sloped and covered with a
washable liner in disinfectant spray applications. Drains and reclamation
reservoirs are available; call Whitenair to discuss your application. Powder Containment Room The Ideal enclosure for Pharmaceutical
handling--- ü Purity testing ü Weighing ü Packaging ü Chemical analysis · Recirculation module creates a HEPA-filtered
clean zone · Rear-mounted air vents draw air and powders
away from operator and work area · Rear manifold re-circulates air through inlet
HEPA filters to ensure a continuous wash of particle-free air to the work area · Air conditioning and dehumidification modules
maintain precise environmental conditions · Broad access area, with parting vinyl strip
shields, allows easy access, even pallet loading of large containers · BioSafe all-steel construction ensures a strong,
free-standing structure that is easy to clean and sterilize · Add ceiling filter/fan units to meet clean
room conditions throughout the room · Available in 304/316 stainless or powder
coated steel
Whitenair’s Powder Containment Room combines
many benefits of a modular clean room and biological safety cabinet, including
a filtration system that maintains cleanliness levels from to Class 10 (ISO 4). Unlike conventional clean rooms, it features a
versatile air handling system that lets you configure the working space for
your requirements. Neutral Pressure Room:
100% Air Recirculation Configured
as a neutral pressure room, this system ensures 100% re-circulation of
exhausted air and complete protection of the external environment. An outlet filter/blower module recessed in the
wall at the rear of the processing area draws air away from the operator into
dual HEPA outlet filters, which contain any airborne chemical powder. These
filters can be discarded or processed for chemical reclamation. Outlet air then passes through a make-up air
duct and back into the ceiling filter/fan unit mounted on the ceiling. Filtered
air flows downward from above the work area at a speed of about 90 feet/minute,
in accord with clean room standards. Positive Pressure
Room: Filter/Fan Units This
additional protection optimizes product purity by controlling airborne
aerosols, microbes, and other submicron particles. Ceiling filter/fan units (FFUs) creates a
positive pressure inside the room that blocks the inrush of containments. FFUs
can be positioned at the access area to form a contamination barrier, or
uniformly throughout the ceiling grid to create laminar airflow. Neutral Pressure Room:
Exhaust Ventilation For
additional protection of personnel inside the room, the Clean Zone
Re-circulation System lets you adjust the percentage of air re-circulated into
the containment room. By exhausting a portion of the air drawn into
the filtration system, you create a negative pressure that pulls air away from
the operator. A Flanged adapter panel, either with or without adjustable
damper, lets you duct exhausted air to an in-house ventilation system.
Whitenair’s Air Handling Modules include a high-volume fan and filter for
ductless ventilation. Whitenair Compounding Cleanroom USP
<797> Compliant! Pharmaceutical Compounding Clean Room ·
Complete turnkey clean room meets Class 100
(ISO 5) cleanliness standards for control of submicron particles, ensuring a
clean compounding environment ·
Internal sliding curtain creates a separate
growning ante-room, in accord with USP-797 regulations ·
Powder-coated steel support frame creates a
rigid, durable structure that requires no external bracing or ceiling support ·
Mirror-finish electro polished 304 stainless
steel trim is easy to clean ·
Select softwall or hardwall design, in choice
of three materials and two sizes
Whitenair’s
Compounding Clean Rooms provide the ideal environment for compounding sterile
injectables and other critical operations. Designed
to meet the requirements of USP-797, they include the HEPA filter/fan units
that provide a total of 1950 CFM of 99.99% particle-free air (measured at 0.3µm
diameter), far exceeding the ISO 8 condition stipulated by USP-797 for compounding
clean rooms. In fact, the primary processing area meets ISO 5 (Class 100)
cleanliness standards. Select
between 1800W x 2400L and 1800W x 3000L floor plans. Both rooms include a
sliding clean vinyl curtain that creates a separate antechamber for personnel
growning or product staging. In the typical configuration, the primary compounding
room accommodates a 1.8m– long workbench, which provides ample space for a
laminar flow hood, as stipulated by ISO-797 requirements. Softwall or Hardwall Designs Whitenair’s
softwall clean room features flexible cleanroom vinyl curtains that hang from a
quick-install GripTrack™ along the outside perimeter. Curtains come in 1220-wide
lengths and hang to about 75mm above floor level. A 1220-wide strip shield
entry is provided into the antechamber. Hardwall
designs are available with either rigid acrylic or static-dissipative PVC
panels. Dissipative PVC offers superior resistance to chemicals, including
alcohol and most germicides. By dissipating surface static charges that attract
and hold particles, it also enhances contamination control. Two options are
available for entry to a hardwall clean room: either parting strip shields or a
rigid swing door. All units are 2100 high (filter face to floor) Gauge: 0 – 125 Pa WC Magnehelic® Gauge monitors
internal positive pressure Filter/Fan
Modules (3 total): Full specifications Filters: 99.995% efficient HEPA filter (rated @
0.3µm particles) Power: 220VAC, 50Hz Noise: 48 dB, measured 760mm from filter face @ 0.45m/sec Light: 220VAC, 50Hz fluorescent, 4-tube
fixture; generates 4560 foot candles Curtain: Clean room vinyl curtain mounted on roller
assembly; adjustable at any point along the 150 width of the clean
room to create anteroom size. Casters (For Softwall Clean Rooms
Only) Plate-mount
150mm – diameter stainless steel swivel casters feature nonshedding polyurethane
wheels. Allow easy positioning of softwall rooms. Set of four. Parting Strip Shields These
4”-W parting strips provide a convenient entry for hardwall clean rooms
(including with softwall rooms listed above). Alternate frosted/clear design
minimizes cling for easy parting. Price is per linear foot; use quantity of (3)
to create 3’ door for standard hardwall rooms above.
Swing Doors Aluminum
frame with choice of acrylic or static-dissipative PVC panels and pneumatic
closure. Standard mounting is on right side of 1.8m’ width, entering the
antechamber area. Standard swing is outward (away from room). *Acrylic
is damaged by alcohol and other cleaning agents Whitenair Technologies THE TOTAL AIRBORNE CONTAMINATION CONTOL TECHNOLOGY AN ISO 9001-2008
CERTIFIED COMPANY Address: 4-70,Parapurathcomplex,Ferozguda, Bowenpally,
Secunderabad-500011 Telangana- (INDIA) :
+91-04-65346746,+91-9246246746 whiten_air@yahoo.com,whitenair@gmail.com |
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Wrk
stations
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HVAC
Systems
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Gowning
area furnishing
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Soft
wall curtains and strip shields
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Fan
filter units
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Pharmaceutical
clean rooms
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Fluorescent/CFL
lightings
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Wall
mounted clean room benches and shelves
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Unsurpassed
cleanliness
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Clean
room pass boxes
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Clean room air showers
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